Thanks for the input guys.
Dorg-Useing wire was my original plan.My main concern was if it(the wire)got bent for whatever reason,I though that repairing it could potentially a major pain in the butt.
My initial intent for useing masonite was becuase it was convient...primarialy for the thickness.I was hoping to save a little time having to machine some material down.The weight issue was a slight bummer...but fixable.
Barryo-Going with wood does look like the better option....especially with the weight oversight.
Ultimate Weapon-You are absolutly right on the basswood.I've never used it to make anything structurally but have used it before.Every bit of the wood detailing on B'omarr's body is done with small strips of basswood I got from the craft store...the was no way I was going to attempt to cut pieces that small on a table saw.
So...
B'omarr abdomen,take 2
I removed the masonite ribbing as well as the wood spacers from the center of the body.They contributed to the weight as well & since the epoxy holding the hexagons had set,they served their purpose.
I then drilled large holes with a forstener bit in them to maybe aid in the weight loss...figured that it wouldn't hurt.
All of the smaller masonite pieces have now been replaced with wood.A little more rougher looking than the 1st try,which makes no difference being it will all be covered up,but defininatly lighter.
I wish I would have weighed it before & after just for grins to see how much of a difference it made.I'm guessing somewhere between 15-20%