Re: 1:6 Darth Vader Project
To tell a little about the history of this project, then I started out by trying to convert a Kaiyodo vinyl kit, but never felt satisfied with the sculpt and knew I had to basically sculpt everything from scratch to get it to the level I wanted. I tried that. But after receiving really high end Vader helmet and armor casts and getting interested in the new technology of 3D laser scanning and printing I set out to try it out for myself. Of course, it is mostly a very expensive process, both the scanning and printing, but I found a cheaper and pretty decent scanning alternative to professional hand held scanners, sought out permissions from the people I received the Vader casts from and got to it. It took a long time, both scanning and assembling the scans; aligning and tweaking until the end result was passable.
Of course, if I had had any electrical or mechanical know-how I could have constructed a better stepper motor to make the scan smoother and in higher resolution - meaning sharper and more detailed, but printing the 3D models in sixth scale sorta obscured the shortcomings of the scan detail.
Some parts were just modeled digitally, such as chest and belt boxes, belt buckle, sabers, saber hook, grills, and tusks. And I sculpted the cods myself, based on reference and advice from people who know more than me.
Eventually I'll end up with finished statues of both the ANH and ESB Vader. The RotJ never really spoke to me, and can easily be converted from the ESB to make a passable RotJ - but not something I'd spend much time on.
Even though this project has taken many years, lot of grief and wasted efforts, it has also been fun, rewarding, and blown my mind more times than I can count and I've witnessed awesome talent from others helping out and saving the project when I was about to give up. I owe them a lot. And it has given me a taste for 3D laser scanning. I just love it. So I'm definitely going to explore that more.
And I really can't wait to be able to show off the finished sculpted statues, which I'll continue work on when I get the master casts back from the mold maker, who molded them in order to make the armor kits we are gauging interest for now.
Hope to have something to show off soon.