Thanks guys!
I recieved my Hasbro Death Star Trooper in the mail today. I had some time today and got cracking on him.
I carefully cut the velcro off the shirt and collar. I then replaced the belt and cut the silver boxes down a bit, they are a bit large on the Hasbro version. I had a spare Stormtrooper belt, so I removed the holster and placed it on this belt. Praji gloves(Thanks Mark!
) and Dragon German boots.
The helmet is great, but as many said very big. I think the size actually works. You just need to dremmel quite a bit into the helmet to get it to sit lower. I also had to dremmel off some of the figure head. The chin strap is from a spare Sideshow Rebel Fleet trooper painted black. There you have it...
I am going to do some more touchups and futzing, but I really like the looks of him. I think I may want the helmet to sit a bit lower, may do some more dremmeling. If you can score one of these off ebay, do it. Its a fun mod!!