tomandshell
Blue Flame of the West/Mod
The Earl of Dunfield said:Does anyone know what kind of molds they use for polystone? Are they metal as well?
In a way the abs armor is cool, since its what was used to make the real armor in movies right?
Brant's response implied that the production costs and tooling for plastic components are higher than polystone. Apparently, the "very expensive steel tools" required for plastic castings make the production more costly than if they were working with polystone.
Sideshow Brant said:At the base of this debate, there seems to be a question of whether plastic (ABS/PVC/etc) is less expensive to produce than polystone. While it is true than ABS and PVC plastic materials are less expensive than polystone material, this is only a small part of the cost invested in the figure. In order to make castings in ABS, PVC, PP or the other plastic materials (injection plastics), we have to make very expensive steel tools. The cost to make the steel tool is the same whether we make one thousand piecs, tweny-five thousand, or one million pieces. You may expect injection plastic products to be less expensive because most injection plastic products are made in very large quantity, and that original investment in tooling is spread out (ammortized) over that large quantity, therefore having very little impact on the retail price.
Boba Fett is a very limited edition collectible, and therefore the investment in the steel tooling is not spread over very many pieces. There is no cost savings to Sideshow to produce Fett with injection plastic materials versus producing with polystone. We chose the injection plastic materials to give Fett the best possible outcome. The Boba Fett Premium Format Figure lives up to the Premium Format title (which is not called Polystone Format for a very good reason - these are meant to be mixed-mediums to capture the best of each character).
So my understanding of the equation is:
Costly Polystone + Cheaper Production = Cheaper Plastic + Costly Production
With one, the ingredients are cheaper but the production/manufacturing costs are higher. The other is the opposite. In the end, either choice ends up with roughly the same price tag.
They could have produced a polystone Fett with cheaper manufacturing costs and ended up spending the same amount of money--but after much experimentation, they decided that the quality of the end product would suffer. So they chose another method--roughly equivalent in total price--that would ensure a higher quality end product.
I'm glad I won't be getting a Fett with mismatching, disproportionate armor. And if Sideshow's Production Manager says that's what we would have gotten with polystone, I believe him. They made a decision that doesn't save them any money and upset a huge amount of customers. Why would they do that unless they believe it to be the best choice for the final product that they are putting their name on?