I solved it.
Futzed with Gandalf all day. Got the black stripes muted too. I gotta go to a dinner but I'll post pics later tonight or tomorrow.
Basically the neck socket that holds the ball joint is not seated all the way into the head. There's plenty of room in there, but the head narrowing on casting tightened the hole. I pulled the socket out, cut off the top part -- will show pics -- heated the head -- then shoved the socket back in. Gained half an inch. Head sits fine now on the shoulders.
Having one hell of a time trying to figure out how to hang his belt and scabbard though.
Looks like this now...
View attachment 137784View attachment 137785
Wondering if I should just give the whole vest a whitewash bath now???