Re: Cocoboloboy's Crazy Customs
Thought I'd post this epic story, two years in the making, here in my customs thread.
Finally the King get's his hanger!
Thanks for the pics, Chase!
Since you didn't want to see pics of this til it arrived I held off on posting the in progress reports but now that you've got it I can go thru the making of process...with pics.
First off, using the pictures Chase sent me I drew several variations of what I thought would look good on paper then I chose one and drew it on a template board in halfed form as pictured.
Then I cut the half template out and sand the edges smooth. It now becomes a 50/50 pattern for me to trace flip over and trace again onto the board that will be the hanger. This ensures both sides of the hanger will match perfectly.
Now the finished product is cut and ready for bolt layout, routing and sanding.
I also did a stress test (redneck style) on one of two bolts and one of two sawtoothed hanger that will be used. It held 22 pounds, a 9# can of stain and 13# step stool, so I figured the finished display will hold about 45 pounds. Plenty strong I assumed.
The two rods that support the sword I custom made from 3/8" bolts, chromed bolt covers I found on ebay and felt.
I cut the steel bolts to length on a chopsaw with an abrasive blade and rethreaded them so that just the right amount stuck out past the cross member on the hilt. Then I modified the chromed bolt covers to fit a bolt thru one and fit one on the hex head at the tip. (Wish I had taken pics as I did this.
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Once the entire display was painted I installed the bolts, front and back chrome covers and wrapped them in in felt.