Already made more progress than I thought I would.
Just wanted to express my thanks for all the great tips, tutorials, and pictures throughout the thread, they are super helpful while working!
I finished the chest box, belt buckle and belt boxes. The silver borders around the coin slots on the chest box look more sloppy in the photo than in real life. They are not perfect, but good enough I think. For the belt buckle, I sanded down the disc and replaced it with the head of a nail that was the near-perfect size, and has the circular polish already.
I cracked open the head, which was much more difficult than I thought it would be. Surprisingly the nose plug came out very easily though, I just pushed it out from the inside through that tiny hole.
I don't think I'll be replacing the mesh behind the mouth grill, it would require having to open up the entire face. I might replace the mesh on the chin though. The black part in the picture is from the SSC DX Vader and has the right pattern. I just have to cut it to size and paint.
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Here my updated list for those interested.
Mask & dome:
- Lower dome (sand top of mask)
- Repaint upper eyelids black
- Add silver foil behind eyes
- Remove and resculpt nose plug (matrix noseplug mod)
- Replace mouth grill with better mesh (?)
- Weather mask
- Add texture to inside of dome (?)
- Buff dome (?)
- Shorten neck (?)
Chest armor:
- Repaint/weather
- File down black stripes to be flush with rest DONE
Shoulder bells:
- Repaint
- Place slightly inside/under chest armor (?)
Chest box: DONE
- Paint thin silver borders around coin slots DONE
- Drill slightly larger holes on bottom of silver details DONE
- Weather DONE
Belt boxes: DONE
- Paint red washers around buttons DONE
- Paint silver washer around red button DONE
- Weather DONE
Belt buckle: DONE
- Replace disc with nail head DONE
Robe and cape:
- Replace with custom made fabric (?)
Crotch armor:
- Remove bottom strap WON'T DO
Boots:
Body:
- Remove piece of lats (arms closer to body) DONE
- Switch lower body with T-800 (?)
Other:
- Replace lightsaber hilt with accurate ANH (?)