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That's a very interesting approach to the neck issues.
I'm not worried about creating a gap under the neck armor after it's trimmed, for the following reason:
As you probably know, the chest armor in the movie sat on top of the shoulder bells; it wasn't flush with them as we see in all Vader figures. The shoulder bells are supposed to be tucked under the edges of the middle piece.
Therefore, after I remove 2 or 3mm from the neck armor, then I re-attach the shoulder bells under the edges of the chest armor, that should lift up the chest armor 2 or 3mm to meet the neck as before. Thus, no extra gap. (in theory)
You’ll have to find all of that out for yourself as you tinker. I did put the shoulder armor under the chest armor and I didn’t like the gap or the posture. It’ll depend on how much you shave off and you’ll figure it out as you go.