I bit the bullet and had a go at stripping him down.
Started by buying a few drinks but that didn't work so I went at the armour with a hairdryer and a craft knife. Not the most subtle approach, but the seams on the sides of the armour are hidden by his robes. A quick cut up the left side, popped his head off, then another blast with the hairdryer and the chest piece came straight off. rolled the body suit down around his waist and wrapped a small clear elastic band around the shoulder to tighten it up. Redressed him and now he can hold Cpt. Rex up to talk to him
Cheers,
Doug
Thanks, I got to try that.