Hey guys - already posted this to my thread (
https://www.sideshowcollectors.com/.../170762-jc-fett-collection-2.html#post8646353) but obviously would like to share here as well - for those who want to fix thumbs but don't want to separate the hands completely.
Ok so here is my C3PO "I'm not a surgeon" approach to thumb fix.
BEFORE AND AFTER
Instead of opening the hand COMPLETELY, just open it slightly. Less heart attack, and overall just easier.
Get a fine flat head screwdriver.
You'll see a black spacer between the fingers that's attached to the bottom half of the hand, place the flathead above the spacer somewhere near the center fingers of the hand and apply pressure until it begins to separate from the top half, don't go hardcore, you just need to separate it a little bit to get the thumb out, you may hear a pop, you may also not, don't freak out, sometimes it does that as the pieces separate, DO be gentle at first and EASE the pressure to greater force until you get a big enough gap for the thumb t ball joint to come out.
In some cases once you are able to begin separation at the center of the hand, you may want to place the flathead nearer to the thumb base joint and separate it here, the thumb should easily twist and come out.
Great job, you did it! Here it is. We need to round off the T on that bad girl so we can get more rotation out of it.
Thankfully, the hard part is over. This is the easy part. Don't use an exacto or some sort of knife, your fingers are too precious to lose! Just take out some fine sand paper and round her off. Rounding the side of the T is easy, to round from underneath just place the sand paper at the edge of your desk and slide the bottom of the T joint over it to sand it from under. No big deal. Don't take too much off the joint because then the thumb will just bobble around loose. You want to keep a decent lip there so when you turn it sideways it will hold nicely in the hand halves. You'll end up with something like this
You're a real pro at this. High 5. Whoa, let's get the thumb in there first or it's really just a high 4. Go ahead and slip the thumb back in and twist, you should feel it tight as you've left enough of the T to hold it in place, and that's pretty much it. DONE.
Way to go champ!
I am C3PO Human thumb relations
On a separate note, does everyone else's threepio eyes show the white LEDs like this?