Here's a run down of all the mods off the top of my head
Mods to the head:
- Dome lowered via the method described by King, cutting down the top of the mask and then refitting the dome
- Trimmed the neck of the fake internal head sculpt to make it a bit shorter than flush with the mask edges
- Trimmed front collar part of the mask
- Trimmed about 1/8" off the bottom of the neck peg and drilled out the hole (bottom of neck peg) 1/8 deeper
Mods to the chest and torso:
- Carve out pectorals near shoulder to allow arms to fold inward more
- Completely remove the chamfer/bevel from the front and back half of the upper chest piece
- replace the swivel post with a rubber band and 5/16 steel nut in the abdomen
Mods to the legs:
- Cut and remove about 1/8" from thighs
- Cut and remove about 1/8" from calves
Mods to the suit:
- Open sleeves by restitching and removing old stitching, increased circumference 1/8"
- shortened sleeves by ~3/8" (the part that was left unstitched was removed)
- Tighten the upper in-seam to reduce circumference of each upper thigh
- Tighten the front crotch rise
- TO BE DETERMINED: may have to shorten the torso by taking in the circumference where the bottom half of the suit is attached to top
- Shoulder armor heated and compressed (front to back) a bit
Mods to light saber:
- Red Cold Cathode - wired
Mods to belt:
- stock wires glued to belt in additional spots to better hide them
- batteries replaced with wired DC power connector - which gets connected to constant 3v power supply