Just opened my Mark I and mine has a couple of issues, both with the head. I have a big flesh tone paint flaw on his hair (not a huge deal since he will wear his mask). More importantly, there is a problem with the mask. It seems the tab that attaches to the helm was molded slightly bent. So the mask doesn't mount flush on Tony's right side and the eyes aren't centered in the mask. I am going to have my LCS owner get them replaced if possible.
I haven't read through this thread, but are people experiencing any issues similar to these? I own every Iron Man Hot Toys figure to date, and this is the first one with issues THIS bad!