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So.. like little patches of carpet stuck all over him?
Tops.
Still looks like an adult 'Lumpy' to me right now.
The body has a fur suit. It's the same as any fabric body suit really, just depends on them cutting and colouring the hair at the right spots on the body. I'm sure they have panelled it like the Spider-man suits so the right length fur falls at the right part of the body. The head is a plastic sculpt with fur patches stuck on (just like the Planet of The Apes figures). The hands and feet are plastic with glued on fur patches.
The only thing new and dangerous is the delicate placement of fur patches around the nose/mouth/eyes. (which is why he looks like Lumpy to you at the moment ) Everything else has been done before. And speaking of the Planet of The Apes figures, the fabric backed fur on those was great, really good scale and very futzable, they even have the same hairstyle as Chewie.
Hopefully they get it sorted out in production, I think they have a very good chance of doing it. I'm more concerned about the mouth sculpt.
You can see this on the knee in the photo above...the weave of the fabric beneath is apparent.
yup!